PMDECS approach of red bin analysis problem solving process in manufacturing industries (Record no. 10136)

MARC details
000 -LEADER
fixed length control field 04041nam a22002057a 4500
003 - CONTROL NUMBER IDENTIFIER
control field BML
082 ## - DEWEY DECIMAL CLASSIFICATION NUMBER
Classification number 658
Item number SHA
100 ## - MAIN ENTRY--PERSONAL NAME
Personal name Shandilya, Sumit
245 ## - TITLE STATEMENT
Title PMDECS approach of red bin analysis problem solving process in manufacturing industries
260 ## - PUBLICATION, DISTRIBUTION, ETC. (IMPRINT)
Place of publication, distribution, etc Gurgaon
Name of publisher, distributor, etc BML Munjal University
Date of publication, distribution, etc 2022
300 ## - PHYSICAL DESCRIPTION
Extent 245p.
502 ## - DISSERTATION NOTE
Dissertation note Thesis submitted in the fulfillment of the requirement for the degree of Doctor of Philosophy by Sumit Shandilya Under the supervision of Dr. Jaskiran Arora and Dr. Vinayak Kalluri
Degree type Doctor of Philosophy
Year degree granted 2022
520 ## - SUMMARY, ETC.
Summary, etc. This research aims at providing an alternative problem-solving methodology to the manufacturing industry. The problem solving, especially in the manufacturing sector has a very diverse and rich background. Be it the Ford era or the Bell's lab where Dr. Shewart developed the Statistical Process Control (SPC) or the epic 1950 research by NASA for development of Failure Mode and Effect Analysis (PFMEA), the problem-solving approach has taken leaps and have stretched to become an essential function and role of any successful manufacturing industry. Today, the survival of any corporate entity would be difficult and would be full of risk, if, the problem solving is not an integral part of their ecosystem. In the manufacturing industry, problem-solving was undertaken as soon as an abnormality/failure/defect was found or introduced. The team used to do the root cause analysis using why-why analysis, fish-bone methodology or 8D problem-solving approach etc. Such methodologies are very strong and still are used very efficiently. If the scale of the problem is very large or it is chronic problem, then strategies like Six Sigma, Total Quality Management, Lean Manufacturing or Total Productive Maintenance are also used. Now through Kaizens, Poka-Yoke and other approaches, problem-solving has seen a phase shift from reactive to a preventive one. The problem is now being prevented even before the occurrence. The concern and a question over these strategies and methodologies are agnostic of the type of industry in terms of their market and size. They can be large, medium, small or even micro-enterprise. Large enterprises can afford to do all the quality training, up- gradation and they can also spend on automation. Even medium enterprises can also bear those expenses for a while but what about those small and micro-enterprises who are unable to do so. Most of the supply-chain of OEM manufacturing industries are medium, small and micro-enterprises. Largely the quality of the final product is also the responsibility of the supply chain. How these enterprises will be able to cater to such increasing quality needs and dimension? How will they be able to become a problem- solving enterprise without investing much on this front? The answer to this is the PMDECS approach of "Red-Bin Analysis". It is a new problem-solving approach based on quality control circle method focusing on the problem occurrence, detection and solving at the source of generation. This method highlights and explains the problem selection and its solution which is very efficient in case of problem-solving of sub-assemblies or sub-components at the supply chain tier-1, tier-2 or tier-3 level. This approach is relatively very simple in implementation and does not require expertise in statistics or other similar tools unlike Six Sigma etc. This methodology becomes a wayout for industry professionals to easily get rid of routine issues and increase customer satisfaction. This research study offeres the steps of the patented PMDECS model, and statistically shows its effectiveness in terms of reduction in rejection PPM, improvement in Process Capabilities (Cp/Cpk) and significant reduction in problem solving duration.
650 ## - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name as entry element Management
650 ## - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name as entry element Red bin analysis
650 ## - SUBJECT ADDED ENTRY--TOPICAL TERM
Topical term or geographic name as entry element Problem solving--Case studies
856 ## - ELECTRONIC LOCATION AND ACCESS
Uniform Resource Identifier <a href="https://shodhganga.inflibnet.ac.in/handle/10603/443608">https://shodhganga.inflibnet.ac.in/handle/10603/443608</a>
856 ## - ELECTRONIC LOCATION AND ACCESS
Uniform Resource Identifier <a href="http://drc.bml.edu.in:8080/jspui/handle/123456789/2840">http://drc.bml.edu.in:8080/jspui/handle/123456789/2840</a>
942 ## - ADDED ENTRY ELEMENTS (KOHA)
Source of classification or shelving scheme Dewey Decimal Classification
Koha item type Thesis
Holdings
Withdrawn status Lost status Source of classification or shelving scheme Damaged status Not for loan Collection code Home library Current library Shelving location Date acquired Source of acquisition Full call number Barcode Date last seen Price effective from Koha item type Public note
    Dewey Decimal Classification   Not For Loan Reference BMU Library BMU Library Display-1 12/01/2023 BML Munjal University 658 SHA TH02 26/11/2023 12/01/2023 Thesis School of Management

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